Volume Measurement of Conveyor
Production Process Visualization
Inventory Visualization Solution
Automated Tonnage Conversion & Reporting
With a built-in database of 200+ material densities, the system auto-calculates tonnage and generates hourly PDF/Excel reports. It integrates with ERP/WMS for real-time inventory tracking, boosting efficiency 20x and eliminating discrepancies.
All-Weather Millimeter-Level Precision
✔<3mm cross-section error for irregular materials (coal, gravel, etc.)
✔Certified by National Metrology Institutes (NMI)
✔ 24/7 stability in quarries, ports, and steel plants
Aggregate Gradation Real-Time Monitoring System
- 15 FPS 3D Reconstruction
- ±0.5mm Precision
- Instant Over-Size Particle Control
How
How It Works
1. Real-Time 3D Scanning: Laser scanners capture 50 cross-section profiles per second Advanced filtering removes dust/steam interference
2. Dynamic Contour Data Capture The Time Synchronization Controller (TDC) locks laser scanning timing with conveyor speed encoder signals, eliminating motion-induced errors and achieving ±1cm³ dynamic volume accuracy.
3. Intelligent Point Cloud Filtering Adaptive algorithms remove dust, mist, and noise, while Gaussian surface fitting restores true material contours. Ensures >99% data accuracy even in PM2.5 >300 environments.
Architecture
System Architecture
Millimeter-Level Industrial Accuracy
Wide-dynamic LiDAR + adaptive point cloud algorithms eliminate conveyor vibration and dust interference.
Zero-Interruption Monitoring
100Hz high-speed scanning synchronizes with conveyor speed for non-contact measurement.
Self-Diagnostic AI Predictive Maintenance
Monitors factors like belt misalignment, material overload, and grading, reducing downtime and improving production efficiency.
Smart Production End-to-End Collaboration
Deep integration with PLC, ERP, and MES systems automatically generates tonnage reports with calorific value and grade, enabling "minute-level" alignment of production and sales data.
Dust and Water Resistance IP67
Tested for cold start at -40°C and continuous operation at 70°C, the IP67 rating ensures protection against high-pressure water jets and PM2.5 fine dust penetration.